Sunday, September 12, 2010

CrazyEngineers Forum - Mechanical & Civil Engineering

CrazyEngineers Forum - Mechanical & Civil Engineering


Designing of surface broach tool (help)

Posted: 12 Sep 2010 05:31 AM PDT

hello crazys....
we are working on our B.E project "designing and manufacturing of broach machine for thrust washers".
we are designing a surface broach tool. we're having difficulties in finding the relevant data. Where can i get this data? which books do i need to refer?

what is the helix angle to be considered?. (what is it's effect)
how to decide land , pitch ,length of the cutter,rake angle and other essential parameters?

DATA:
cutting force-aprox. 5 tons.
materials-Copper alloys and Aluminium alloys.
depth of cut/tooth-0.1mm.( total thickness to be removed- 0.5mm)
tolerance-30 microns.
length of cut-85mm.
width of cut-80mm.

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